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ICE RIDING

THREE HOUR TOUR

 

Three Hour Tour (the hard way)

By Dennis Robinson

So there I was, backing it into the turn on the outside of a slower racer when he drifts wide and it becomes apparent that I will intersect the three foot snow bank lining the outside of the course. I really don't want to dig this four-stroke out of the packed snow so I straighten it up and give'r. The front is light when I hit the snow bank, there is a huge explosion of snow, then I am blind and the throttle is still pinned. Suddenly, I can see again but the 14 inches of snow on the outside of the track is a little tricky. I make a gentle arc with lots of throttle and try to reenter near to where I was taken out. I hit the bank again but the bike endos sending me into the snow with extreme prejudice. If you have never tried dragging an upside-down heavy four-stroke out of packed snow, you have no idea. After a little assistance getting the bike out, it surprisingly fires on the second kick.

The clutch master cylinder had failed in the first 30 minutes of the 3 hour race so our team had not been particularly fast as a result. I bring the rpms up, jam it into gear and find an easier entry point. Before the off track excursion I was getting comfortable with the technique of letting both ends drift in the corner and should have been a little more patient with the slower racer. We had lost many laps in the pits trying to bleed the clutch so I guess we were just having fun at this point.

Still weak from the exertion and trying to make up time I am aggressive with the throttle pipe and taking a few chances. On the back side of the course is a series of corners that are more or less chicanes but as the race nears the 3 hour mark the ruts get deep. If the outside of the turn is not clean, I like to cross the rut going in and again coming out. This gives a narrow band of nearly good ice at the apex but because of the required snow bank/fork leg clearance there is only about four inches +/- one inch. You guessed it, I hooked the left fork leg in the snow getting sideways, hit the rut and am ejected from the bike. Let go? Hell no!

Alpinstars are good skis on the ice so I hang on with the throttle pinned knowing if I chop it, bad thing will happen. I'm on the right, the bike is leaned left and my pants are being roasted on the pipe. Ok then, how do those cowboys remount in the movies? Just then I hit the rut for the next corner (right hander) and the bike stands up, the tire bites and my arms are yanked hard. I am swung to the opposite side of the bike like a tether ball on a pole and nearly leave a couple of important pieces on the rear fender. Bodie Miller has nothing on me as I am still skiing, now on the left, with the throttle pinned. Drifting to the left I think, "if I just snag the snow with my boots I'll be catapulted back into the saddle". Boom!, another explosion of snow and my arms are nearly jerked out of the sockets. The next thing I know I'm on my chest and belly doing my best Bonneville streamline impression on the seat. Pulling hard to get in the proper seated location I roll out of the throttle to set up for the next right hander. I look over at a few spectators and yell whoo hoooo! They look at me slack jawed and I know they are thinking "there's a genius". I enter the corner too fast for comfort, feather in the throttle to steer and then roll it on hard, banging gears. I concentrate on the track because I know if I think about what just happened, I'll be on the ground shortly.


A few laps later I make the mistake of passing a slower racer on the outside again and let him take my line with the same results. Only this time I keep the engine running, pick up the bike and as the tire digs in I leap on the right foot peg and swing aboard. I make the gentle turn back to the track and I almost made it but the front tire packs with snow and we are in a pile again. The second time is better and I reenter the track pulling a giant wheelie through the ruts. Note to self: enter corner at higher speed, pass the guy, trust the tire, square off the corner and pin it! If the lapper decides he wants to race, let him overshoot and tuck in behind.

The passing technique seems to be working then the bike sputters. What the hell else can go wrong? Probably out of fuel but the petcock is located differently on the 400 and I have trouble switching to reserve. The corner is approaching fast, I lean in with the throttle open to get more air velocity through the carb extracting the last fumes from the float bowl. I roll it on even more exiting the corner and look at the petcock as I stand the bike up. The engine gains new life as it receives new dinosaur juice. Where is that checkered flag anyway, my fingers are getting cold. Two laps later the checkers wave but wait, I have more! I point the KTM400 to the inside of the course (14" of snow) and give'r. All kinds of sideways, I head for the pit lane and do a face plant in front of all the spectators. Ice racers really hate snow!

THE ROAD TO THE TRACK
I was fat, dumb and happy. For the first time ever the ice bike was ready a week before the race. I had installed the fresh engine (built by someone else), fabricated the safety fenders, installed the heated grip and hand mitts. We took the bike to Silver Lake and it ran pretty good, just needed some jetting work. If you haven't experience working on a bike while on the ice then you have no idea what you are missing. Gasoline is super cold, the skin nicks easily but the bleeding is limited and conditions are generally miserable. We changed the main jet and took the KTM300 out again. The needle position and pilot jet were needing changed but that means removing the carburetor so Larry took the bike home to finish it up.

Yes, I knew it was too good to be true and it was confirmed when Larry calls to inform me that the 300 blew up on the lake behind his new house. Larry had purchased the house a few months ago so he can barefoot in the summer and practice ice racing in the winter. I'm sure that his neighbors are drafting new covenants to rectify the obvious oversight.

Damn! I only had a couple of days to bring out the moth balled 400 and find jets... Doesn't sound difficult, however it seems the KTM400 uses an odd shaped pilot jet that is unlike most other Keihin metered machines. I finally located the jets in Madison and made the 3 hour round trip Saturday morning to secure them. The trip was somewhat rewarding as I talked them into a racer's discount and ordered the parts to freshen my KTM250.

It is possible to change the KTM400 main jet by turning the carb sideways but to change the pilot jet the carburetor must be removed. God I hate working on four-strokes. Remove the throttle cables(2), recirc tube, TPS, remove plastic, muffler bolts and pull the subframe. I cleaned the carb, changed the jets, raised the needle one clip position, preset the fuel screw and reassembled. The bike ran good except for a slight cough off idle when opening the throttle suddenly. I had already adjusted the accelerator pump injection time down to a one second so I set the idle a little higher as a work around and to minimize the affects of engine braking (two-stroke guys hate engine braking). Screw what my teammates want, I was doing all the work so I set it up for my tastes. Now the suspension, I find the 0.44kg/mm fork springs but can't find the softer shock spring. I guess we are stuck with the waaay too stiff 0.52kg/mm and PDS4 springs.

Not many people have ever seen me raise a blister doing anything other than riding but tuning the ice studs will and did do it. Using a 1/4" nut driver to adjust the heads of 600 studs (one tire) is brutal on the hands. If you are not familiar with ice screws, here's the deal. They kinda look like a sheet metal screw but that is where the similarities end. The heads are concave and sharpened with a "vee" cut through the the middle. The orientation of the screw head is important and varies with the location on the tire. The screws sometimes turn and must be adjusted. At $500.00 for a set of studded tires they are treated like fine china anywhere other than the ice.

ICE RACERS HATE SNOW
You know it is ice racing season when you have to dig out the two stage 18hp snow blower just to get to the race trailer. We had gotten about a foot of fresh snow and it had drifted to 24 inches or more in front of the garages and most of the driveway. Two hours of relocating the snow and the Robinson compound is relatively clear. I know that the snow will drift again during the night but at least I can get the trailer out.

I beat the frozen Reese hitch off of the old truck and put it on the new truck. The hitch pin won't go in so I persuade it with a hammer and roll around on the ground howling when I smash my finger. Well, there for a minute I didn't feel the cold.

After getting the race trailer out, I'm back on the bike installing the hand mitts, rear fender and a few last minute items. It is past mid-night, I'm tired, I have a blister, grease under my nails, I smell bad, and I'm bleeding from somewhere. And on top of that, I'm grouchy because this is the second bike I have gotten ready to race in the last week. I'm going to bed, after I load the race trailer of course. Six hours later we are on the road.

CELEBRITIES
I had heard that Doug Henry was going to race and picked him out of the guys at the rider's meeting. He was incognito with the stocking hat pulled low, full wrap around shades and all the winter gear. I talked to him a little after the rider's meeting. I guess he took my wife's picture and she didn't even recognize him. There were several other Celebes there, "JR" Schnabel had a spectacular looking crash on the first lap while leading.

THE TEAM
Wes Orloff from Harley was once again on the team and since the clutch master cylinder went away while he was riding, he gets the blame. We sent Wes out first again since he says he is a road racer and not as comfortable in the rough stuff. I saw him go down hard once and he said he went down one other time also. Larry was up second and was the epitome of smooth making it look so easy. A great time was had by all and once again we did it for a good cause - the injured dirt trackers benefit fund.

THE PIT CREW AND SPONSORS
We have to thank our pit crew and sponsors for being there again this year. Thanks to Bruiser's Pizza in Burlington, Wisconsin for the stainless steel grill, burgers, brats, beverages and race entry fee. Thanks to Chief the "grill master" and his wife for putting up with our kids getting in and out of the heated vehicles. Wives, family and friends thanks for supporting the team. Next year we will have fresh tires and hopefully no mechanical issues.

Dennis Robinson
Fond du Lac, WI.


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